The laser sensors optoNCDT 1900 offer a unique combination of high speed, compact design and accuracy and are used for dynamic displacement, distance and position measurements in industrial environments, automation and robotics. The integrated high-performance controller enables fast and highly precise processing and output of measurement values. The Advanced Surface Compensation feature operates with new algorithms and enables stable measurement results even on demanding surfaces.
The non-contact displacement optoNCDT product group utilizes optical triangulation as a measuring principle. A laser diode projects a visible spot of light onto the target surface (laser class 2). The light reflected from this spot is directed through an optical receiving system onto a position-sensitive element. Optical displacement sensors measure with a large reference distance and a very small measuring spot diameter. Nearly all models work with a high resolution CCD-line or CMOS-line and a DSP.
The confocal-chromatic measurement system confocalDT consists of a controller with an LED-light source and a sensor. Both the sensor and the controller are connected via optical fiber up to a distance of 50 m. The distance of the focal point varies due to the chromatic aberration of the sensor optics. A certain distance is assigned to each wavelength in the controller. The reflected light from the target surface is passed to the receiver optics, where the spectral intensity dispersion is evaluated. This unique measuring principle enables displacements and distances to be measured with the highest precision. Both diffuse and specular surfaces can be measured. With transparent materials, a one-sided thickness measurement, or gaps between multiple transparent layers, can be calculated along with the distance measurement using just one sensor.
surfaceCONTROL sensors are used for 3D measurements and surface inspections. The sensors use the fringe projection principle to detect diffuse reflecting surface and to generate a 3D point cloud. This point cloud is subsequently evaluated in order to recognize geometry, extremely small defects and discontinuities on the surface. Sensors with different measurement areas are available. This enables the inspection of the finest of structures on components as well as shape deviations on large-area attachments. Powerful software packages are available for evaluation and parameter setting.
The scanCONTROL laser-line profile sensor makes use of the triangulation principle for the two-dimensional acquisition of profiles on the most varied of target surfaces. In contrast to familiar point laser sensors, a line optical system projects a laser line onto the surface of the object to be measured. The back-scattered light from the laser line is registered on a sensor matrix. Along with distance information (z-axis), the controller also calculates the true position along the laser line (x-axis) from the camera image and outputs both values in the sensor two-dimensional coordinate system. A moving object or sensor will generate a three-dimensional representation of the object.
Eddy current displacement sensors measure distances, displacements, or positions of any electrically-conductive target. The principle enables non-contact and wear free measurements. The measurement objects can have either ferromagnetic or non-ferromagnetic properties. Due to its immunity to oil, dirt, dust, moisture, interference fields, etc. the eddy current principle is ideally suited to applications in harsh industrial environments.
Micro-Epsilon's eddy current sensors are the only ones with active temperature compensation and field calibration capabilities.
Electromagnetic displacement sensors are used extensively in applications for automated processes, quality assurance, test rigs, hydraulics, pneumatic cylinders, and automotive engineering. The advantages of these displacement sensors are well known and highly valued, and include ruggedness, reliability under harsh conditions, high signal quality and good temperature stability. The electromagnetic sensors of the induSENSOR series are based on the well-proven inductive and eddy current principle. They are used successfully both in single and high volume OEM applications.
Draw-wire displacement and position sensors are essentially electronic tape measures and measure the linear movement of a component using a wire made of highly-flexible stainless steel strands, which is wound onto a drum by means of a long-life spring motor. The measuring drum is axially coupled with a multi-turn potentiometer, an incremental encoder, or an absolute encoder. With the draw-wire principle, a linear movement is transformed into a rotary movement and then converted into a resistance change or into countable increments.
The innovative white light interferometers from Micro-Epsilon set a benchmark in high-precision distance and thickness measurements. These sensors enable stable measurement results with sub-nanometer resolution offering a comparatively large measuring range and offset distance. The interferometers are available in 3 series: the IMS5400-DS for high-precision industrial distance measurements, the IMS5400-TH for accurate thickness measurements and the vacuum-suitable IMS5600-DS for distance measurements with picometer resolution.
Color recognition sensors of the colorSENSOR series are applied to color detection applications. The sensors compare the current color of the measured object with the target colors that were set up via the sensor's Teach-In function.
colorSENSOR LT sensors operate using optical fibres directly on the target object, which therefore minimizes any adverse environmental effects on measurements. The color sensor can be placed at a safe distance using highly developed fibre optics close to the target object. The colorSENSOR OT series enables measurements at longer distances by means of fixed optics. The sensors detect all colors in a wide range of applications, including automation technology, packaging systems for pharmaceuticals, quality assurance, painting technology, surface labelling and printing technology.
The LED Analyzer colorCONTROL MFA provides function, color and intensity measurement of LEDs, lamps or illuminants simultaneously during the production process on up to 20 different detection positions.
Plug and Play thermal imager
Powered from a single USB cable, the system is truly plug-and-play. Data is streamed in real time from the camera to the software via USB 2.0. This process and analysis tool, provided with every camera, enables the user to capture, record and monitor real time thermal process images at 128 Hz. The software will store the data to a file, which enables playback at user-defined speeds, e.g. in slow motion, or frame-by-frame if required. The images can be viewed and monitored either online with the camera connected, or off line at a later time without the camera being connected. A perfect tool for R & D applications, failure diagnostics or process monitoring.
Due to the unique active tri-electrode guard-ring-capacitor principle, capacitive displacement sensors are linear for all metals. The sensor acts as an electrode; the opposite electrode is the target.
The measurement technique enables measurements against all conducting and semiconducting objects. Micro-Epsilon has extended the capacitive measurement principle with some innovative functions, which enable highly linear output characteristics, nanometer-precise resolution and very stable measurements to be obtained. The linear characteristic of the measurement signal is obtained for measurements with respect to target objects of electrically-conducting materials without any additional electronic linearization.
The sensors, which measure without making contact with the target, are ideal for industrial applications in production systems and in-process quality assurance, but are also used for test-rig applications. The capaNCDT system 6300/6310 and 6500 also measure against insulating materials.
The Smallest Measuring VGA Thermal Imaging Camera in the World.
Two-wire infrared thermometers for metals and ceramics
The video thermoMETER CSVideo M2 combines the innovative crosshair laser sighting with a video module as visor assistance. It offers a reliable and precise measuring field adjustment in hard-to-reach areas and in cases of measurement objects being so hot that the laser visor is not visible anymore. CSVideo is equipped with an integrated controller. As the entire electronics is in the sensor, the CSVideo is particularly suitable for applications in restricted construction spaces.
Infrared temperature sensors with crosshair laser sighting and video module for metals and ceramics
The infrared video thermometers CTVideo M1/M2 allow a parallel use of video sighting and crosshair laser aiming for an optimal measuring field adjustment even in processes with limited access. Due to the short wave-length of 1.0 µm and 1.6 µm, the sensor reliably measures temperatures of metals or ceramics and reduces possible measuring errors with surfaces with low or unknown emissivity.
Infrared temperature sensors with crosshair laser sighting and video module for metals and composite material
The infrared video thermometer CTVideo M3 allows a parallel use of video sighting and crosshair laser aiming for an optimal measuring field adjustment even in processes with limited access. Due to the short wave-length of 2.3 µm, the sensor reliably measures temperatures of metals or composite material and reduces possible measuring errors with surfaces with low or unknown emissivity.
Thermal imager with line scan feature for glass industry
The confocal-chromatic measurement system confocalDT consists of a controller with an LED-light source and a sensor. Both the sensor and the controller are connected via optical fibre up to a distance of 50 m. The distance of the focal point varies due to the chromatic aberration of the sensor optics. A certain distance is assigned to each wavelength in the controller. The reflected light from the target surface is passed to the receiver optics, where the spectral intensity dispersion is evaluated. This unique measuring principle enables displacements and distances to be measured with the highest precision. Both diffuse and specular surfaces can be measured. With transparent materials, a one-sided thickness measurement, or gaps between multiple transparent layers, can be calculated along with the distance measurement using just one sensor.
Due to the unique active tri-electrode guard-ring-capacitor principle, capacitive displacement sensors are linear for all metals. The sensor acts as an electrode; the opposite electrode is the target.
The measurement technique enables measurements against all conducting and semiconducting objects. Micro-Epsilon has extended the capacitive measurement principle with some innovative functions, which enable highly linear output characteristics, nanometer-precise resolution and very stable measurements to be obtained. The linear characteristic of the measurement signal is obtained for measurements with respect to target objects of electrically-conducting materials without any additional electronic linearization.
The sensors, which measure without making contact with the target, are ideal for industrial applications in production systems and in-process quality assurance, but are also used for test-rig applications. The capaNCDT system 6300/6310 and 6500 also measure against insulating materials.
Due to the unique active tri-electrode guard-ring-capacitor principle, capacitive displacement sensors are linear for all metals. The sensor acts as an electrode; the opposite electrode is the target.
The measurement technique enables measurements against all conducting and semiconducting objects. Micro-Epsilon has extended the capacitive measurement principle with some innovative functions, which enable highly linear output characteristics, nanometer-precise resolution and very stable measurements to be obtained. The linear characteristic of the measurement signal is obtained for measurements with respect to target objects of electrically-conducting materials without any additional electronic linearization.
The sensors, which measure without making contact with the target, are ideal for industrial applications in production systems and in-process quality assurance, but are also used for test-rig applications. The capaNCDT system 6300/6310 and 6500 also measure against insulating materials.
Color recognition of LEDs and self-luminous objects 5 to 20 measuring points Test of function, intensity color Color test in HSI and RGB
Online color measuring system
Spectral measuring range 390 to 780 nm
Measurement without touching the sample
Color recognition from a taught reference list 5 nm spectral resolution
Intelligent eddy current system (single-channel) for very precise measurements.
Optical micrometers in the optoCONTROL Series are based on various measuring principles. Apart from the CCD camera technique using laser or LED lighting, the principle of light quantity measurement is used. The micrometers consist of a light source and a receiver or a CCD camera. The light source produces a parallel, continuous light curtain, which is lined up with the receiver. If an object interrupts the light curtain, this shadow or darkening is detected at the receiver unit.
The optoCONTROL 1200 Series acquires the incident quantity of light, whereas the 1202, 25x0 and 2600 Series measure the exact shadow via a CCD array. In this way, dimensional quantities such as diameter, gap, position and segment can be acquired.
These units use state-of-the-art, high speed CCD cameras with solid state technology, which eliminate measurement errors caused by traditional scanning laser micrometers.
Optical micrometers in the optoCONTROL Series are based on various measuring principles. Apart from the CCD camera technique using laser or LED lighting, the principle of light quantity measurement is used. The micrometers consist of a light source and a receiver or a CCD camera. The light source produces a parallel, continuous light curtain, which is lined up with the receiver. If an object interrupts the light curtain, this shadow or darkening is detected at the receiver unit.
The optoCONTROL 1200 Series acquires the incident quantity of light, whereas the 1202, 25x0 and 2600 Series measure the exact shadow via a CCD array. In this way, dimensional quantities such as diameter, gap, position and segment can be acquired.
These units use state-of-the-art, high speed CCD cameras with solid state technology, which eliminate measurement errors caused by traditional scanning laser micrometers.
Optical micrometers in the optoCONTROL Series are based on various measuring principles. Apart from the CCD camera technique using laser or LED lighting, the principle of light quantity measurement is used. The micrometers consist of a light source and a receiver or a CCD camera. The light source produces a parallel, continuous light curtain, which is lined up with the receiver. If an object interrupts the light curtain, this shadow or darkening is detected at the receiver unit.
The optoCONTROL 1200 Series acquires the incident quantity of light, whereas the 1202, 25x0 and 2600 Series measure the exact shadow via a CCD array. In this way, dimensional quantities such as diameter, gap, position and segment can be acquired.
These units use state-of-the-art, high speed CCD cameras with solid state technology, which eliminate measurement errors caused by traditional scanning laser micrometers.
Optical micrometers in the optoCONTROL Series are based on various measuring principles. Apart from the CCD camera technique using laser or LED lighting, the principle of light quantity measurement is used. The micrometers consist of a light source and a receiver or a CCD camera. The light source produces a parallel, continuous light curtain, which is lined up with the receiver. If an object interrupts the light curtain, this shadow or darkening is detected at the receiver unit.
The optoCONTROL 1200 Series acquires the incident quantity of light, whereas the 1202, 25x0 and 2600 Series measure the exact shadow via a CCD array. In this way, dimensional quantities such as diameter, gap, position and segment can be acquired.
These units use state-of-the-art, high speed CCD cameras with solid state technology, which eliminate measurement errors caused by traditional scanning laser micrometers.
Glass fibre ratio thermometer
Temperature range: 700 ºC to 1800 ºC
Ambient temperatures up to 250 ºC continuous without cooling
Insensitive to changes in emissivity of the target
5 ms response time for fast readings
Two wire IR sensor for industrial applications
Temperature range: -30 ºC to 900 ºC
22:1 optical resolution
Power range 5 to 30 V DC
Optional USB programming interface and software
Compact or micro sized IR sensors, low-cost, fully integrated
Temperature range: - 40 ºC to 1600 ºC
Rugged coated silicon optics
Integrated electronics
Scalable analogue output: 0 to 10 V or 0 to 5 V
Smallest integration, ideal for OEM
High resolution model available
Most precise sensor with laser aiming
Temperature range: - 50 ºC to 975 ºC
Infrared sensors with 75:1 optical resolution
Smallest spot size 0.9 mm
Double laser aiming marks real spot location and spot size at any distance
Measuring times from 9 ms
For metal processing with reduced wavelength: 50 ºC to 2200 ºC
For liquid metals: 1000 ºC to 2000 ºC
For glass measurement: 100 ºC to 1650 ºC
For measurement of flames: 200 ºC to 1450 ºC
Temperature range: -50 ºC to 975 ºC
One of the smallest infrared sensors worldwide with 22:1 optical resolution
Up to 180 ºC ambient temperature without cooling
For thin plastic film materials from 0 ºC to 500 ºC
For metal processing, Temperature range: 50 ºC to 2200 ºC
For extreme environmental conditions up to 250 ºC ambient temperature without cooling
Non-contact temperature measurement from 100 ºC to 1800 ºC in laser processing applications
The optoNCDT1420 offers a unique combination of speed, size, performance and application versatility in the range of compact triangulation sensors. The lightweight sensor with integrated controller is designed for dynamic measurements and can also be integrated into restricted installation space. The selectable connector type, i.e. cable or pigtail, together with compact size reduce the sensor installation effort to a minimum. Just like all triangulation sensors from Micro-Epsilon, the optoNCDT 1420 provides an intelligent surface regulation. This is how the Auto Target Compensation (ATC) ensures stable results regardless of changing colors or brightness of the target. The high-performance optical system projects the small light spot sharply onto the measurement object which enables to even detect smallest components reliably.
Fast. Smart. Durable. The new confocal sensor system.
Compact. Robust. Integrable.
Eddy current displacement measurement
Eddy current sensors from Micro-Epsilon are designed for displacement, distance, movement and position measurements, but also for detecting oscillations and vibrations. Non-contact operating eddy current sensors from Micro-Epsilon are renowned for their extreme precision, and are even used for micrometer-accuracy measurements.
The optoNCDT 1320 is a new laser triangulation sensor with compact size. This series provides the ideal entry-level sensor for precise measurement of displacement, distance and position. The controller is integrated in the housing which considerably simplifies the installation procedure. Due to its extremely compact size, the sensor can also be integrated into restricted installation space. Due to its low weight, the optoNCDT 1320 is ideally suitable for applications where high accelerations occur e.g. on the robot arm or in pick-and-place machines.
Surface inspection and defect recognition
In many areas, ever-increasing requirements are placed on the quality and the appearance of a surface. Particularly with reflecting surfaces, faultless production is expected.
reflectCONTROL Compact is designed specifically for the inspection of shiny surfaces. The system projects a striped pattern onto the measurement object. Defects on the surface cause deviations from the striped pattern, which are recorded by cameras and evaluated by software. The fully integrated system is available in two versions that each provides different measuring fields. The 2D version is used for pure defect recognition on reflecting surfaces.
The 3D version allows for an additional measurement of reflecting surfaces at sub-micrometer accuracies. This device is also used in individual operations (e.g. laboratories) as well as directly in production lines.
The confocalDT 2421 and 2422 controllers set a new standard in the industry when it comes to high precision, confocal measurement technology.
Available as either a single- or a dual-channel version, these measurement systems enable a low cost solution especially for high volume applications. The active exposure regulation feature in the CCD array enables accurate, fast surface compensation on difficult changing surfaces.
The new thicknessSENSOR is a sensor for precise thickness measurement of strip and plate material. This fully assembled system comprises a stable frame on which two laser triangulation sensors are fixed that detect the material thickness according to the difference principle.
The evaluation unit integrated into the frame calculates the thickness values and outputs these via different interfaces.
optoNCDT CL1 laser sensors are used in measurement tasks which require laser class 1. With this laser class, the radiated power is at max. 390 µW, which is significantly lower than laser class 2.
Blue Laser Sensor for direct reflection
The optoNCDT 2300-2DR high precision laser triangulation sensor is designed for highly dynamic measurements on reflective and shiny targets. The sensor can be fixed parallel to the measurement object, which greatly simplifies the installation process. Unlike conventional laser triangulation sensors, the optoNCDT 2300-2DR uses the directly reflected light of the laser. During measurements, the blue laser light is directly reflected by the measurement object onto the receiving optics. Due to the blue laser light, the signal on the receiver element is extremely stable, which means the sensor is able to measure to nanometer resolution. An extremely small laser spot size enables the detection of very small objects.
Surface inspection
In many areas, ever-increasing requirements are being placed on the quality and appearance of surfaces. Particularly with reflecting surfaces, faultless, high quality production is expected. The parts are often subjected to manual inspection, which can lead to defects being missed due to tiredness of the inspectors. reflectCONTROL Automation is designed for automatic surface inspection of components whose dimensions require several measuring positions.
The confocalDT 2471 HS controllers are used for fast distance and thickness measurements of highly reflecting surfaces. The controllers are equipped with enhanced optical components enabling measuring rates up to 70kHz without having to use an external light source. The confocalDT HS controllers are considered one of the fastest confocal measurement systems in the world. The active exposure regulation feature in the CCD array enables accurate, fast surface compensation on difficult changing surfaces during dynamic measurement processes.
Exact temperature measurement of thin plastic film made from PE, PP, PS
The sensor for precise thickness measurements of plastics
In its sensor housing, the combiSENSOR combines an eddy current displacement sensor and a capacitive displacement sensor. This unique sensor concept enables one-sided thickness measurement of electrically non-conductive materials on metallic objects. Its field of application is the thickness measurement of plastic film or of plastic coating on metal plates. Connected to the sensor via a cable, the controller processes and calculates the signals in order to put them out via interfaces.
The new capaNCDT 61x0/IP capacitive measuring system is specially designed for industrial measurement tasks where high precision is required. It detects parameters such as displacement, distance, deflection, expansion, and deformation of conductive targets. The capaNCDT 61x0/IP includes a sensor, sensor cable and controller. Calibrated at the factory, the system is immediately ready for use with no on site calibration necessary. Even after replacing the sensors, no recalibration is required. Data output is via current, voltage or digital RS485 interface. Classified to IP68, it is ideally suited to industrial measurement applications. Its aluminum die-cast housing protects the controller from dust and humidity. As the sensor cable is extremely robust, it provides resistance to treading and high temperatures. Designed for large distances, the cable can be used up to 8 m.
The eddyNCDT 3060 inductive measurement system is based on eddy currents and enables fast, precise displacement measurements. The sensors are resistant to harsh industrial environments including dirt, oil, pressure and fluctuating temperatures. In contrast to conventional inductive sensors, displacement sensors based on eddy currents stand out due to their high accuracy, bandwidth and temperature stability. Furthermore, this measuring principle enables measurements on ferro- or non-ferromagnetic objects. The compact controller design as well as the fieldbus connection make the measuring system suitable for integration into machines and systems.
With a weight of only 8 g and a size of just 19 x 19 mm, the wireSENSOR MT19 is used for displacement and distance measurements with a measuring range of 40 mm. Enabling wire accelerations of up to 60 g, the sensor is particularly used in applications where high dynamics are required (crash tests, simulators or test benches). Through-bores in the housing support easy mounting.
Determination, measurement and detection of colors in industrial applications are complex measurement tasks. State-of-the-art color measurement technology makes the color SENSOR CFO100/200 the ideal solution across multiple industries. The controller is distinguished by high color accuracy, state-of-the-art interfaces and intuitive operation. The integrated web interface makes setup and configuration incredibly simple. Teach-in and adapting tolerances can be carried out for individual colors and color groups.
The color SENSOR CFO100/200 is used in the food industry for color sorting tasks, in the automotive industry for component inspection, in the printing industry for color mark recognition, and in packaging control.
Compact infrared camera for the short-wave range for non-contact temperature measurement of molten metal and metallic surfaces from 900 ºC to 2000 ºC
Determination, measurement and detection of colors in industrial applications are complex measurement tasks. State-of-the-art color measurement technology makes the colorSENSOR CFO100/200 the ideal solution across multiple industries. The controller is distinguished by high color accuracy, state-of-the-art interfaces and intuitive operation. The integrated web interface makes setup and configuration incredibly simple. Teach-in and adapting tolerances can be carried out for individual colors and color groups.
The colorSENSOR CFO100/200 is used in the food industry for color sorting tasks, in the automotive industry for component inspection, in the printing industry for color mark recognition, and in packaging control.
Laser distance sensors are designed for non-contact distance measurements: laser gauges for measuring ranges up to 10 m, laser distance sensors for up to 3,000 m. These sensors are used for positioning and type classification in machine building and handling equipment.
The capaNCDT DT61x4 is an active, capacitive system for displacement, distance and position measurements. Consisting of a sensor with integrated preamplifier, a robust cable and a compact controller, the measuring system is immediately ready for use without any on-site calibration. The measuring system is available with a cable length up to 15 m and is ideal for automation purposes. The capaNCDT 61x4 is particularly suitable for automated robot manufacturing and measurement tasks with a drag chain. Moreover, it is used in machine building and semiconductor production. For optimum signal quality, the desired cable length is already factory-calibrated.
The capaNCDT CST6110 is a capacitive rotation speed sensor system for counting tasks and rotational speed measurements of any type. The industrial measuring system consists of a dust proof, water tight controller and a compact sensors which can be integrated in confined spaces. The rotation speed sensor is used in centrifugal test benches, balancing machines, generators and engines, as well as shafts and drives. The CST6110 detects and counts blades, gearwheels and nubs with the highest precision and stability even in dusty, oily environments.
thicknessGAUGE sensor systems are used for precise thickness measurements of strip materials, plates and sheets up to 25 mm. Several models with different sensor types, measuring ranges and measuring widths enable inline thickness measurements of different materials and surfaces based on an unmatched price/performance ratio.
