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The ISC1000 is a high-performance device for precise measurements of coating thicknesses. Its innovative technology based on microwaves allows this compact, handheld measuring instrument to measure the total layer thickness of insulating materials on CFRP and metal substrates in a non-destructive way without coupling medium. This coating thickness measuring device is used for random sample checks, process control and quality inspection.
Unit of Measure

Specifications

Measuring Range

N/A 1000 µm

Static Resolution

N/A 0 to 500 µm2 µm

Display Resolution

N/A 1 µm500 to 1000 µm

Repeatability

N/A <4 µm

Linearity

N/A <±5 µm

Duration of a Single Measurement

N/A <2 s

Frequency Range (Industrial, Scientific and Medical (ISM) Band)

N/A 24 to 24.25 GHz

Battery Type

N/A Nickel Metal Hydride (NiMh) Battery

Battery Supply Voltage

N/A 6 V4500 mA·h

Approximate Battery Life

N/A 8 hours

Minimum Coating Target Thickness

N/A None

Minimum Substrate Target Thickness

N/A Depending on material and its conductivity, > 1 µm

Minimum Target Diameter

N/A 20 mm

Target Material (Substrate)

N/A Metals and CFRP (Conductive or Poorly Conductive Materials)

Coupling Medium (Transducer Gel)

N/A Not Required

Approximate Active Measuring Area

N/A 15 mm

Storage Temperature Range

N/A 0 to 45 ºC

Operation Temperature Range

N/A 0 to 40 ºC

Relative Humidity

N/A 20 to 80 %

Protection Class (DIN-EN 60529) (Controllers)

N/A Ingress Protection (IP40)

Protection Class (DIN-EN 60529) (Sensors)

N/A Ingress Protection (IP40)

Control and Display Element

N/A 3.2" resistive LCD touch display, membrane keypad Dynamic tilt prevention (can be activated, configurable) Statistical functions with recording and data export: Min., Max., counter, mean value and standard deviation

Scope of Supply

Scope of Supply

N/A
  • Sensor
  • Controller (control & display module)
  • 1 Set of calibration foils
  • Battery
  • Charger (AC 100 - 240 V, 50 - 60 Hz)
  • Operating instructions
  • Transport case
  • Option: calibration foils with certificate

Robust Controller Directly Displays Measurement Values

Robust Controller Directly Displays Measurement Values

N/A
  • Battery-powered
  • Resistive color touch display 3.2"
  • Keypad for fast data entry
  • Measurement value memory
  • USB interface for data export
  • Individual display of current measurement value
  • Statistical functions (mean value, standard deviation, minimum, maximum)
  • Display of stored measurement data
  • Acoustic signal with measurement / incorrect measurement

Used with

Used with

N/A
  • CFRP substrates and metal substrates (carrier material) from 1 µm
  • Dry, electrically insulating coatings such as paint or plastic
  • Flat and curved surfaces
  • Layer thicknesses from 0 to 1000 µm
  • Static measurements or random checks

Characteristics

Characteristics

N/A
  • Measurements on thinnest substrates from 1 µm
  • Suitable for CFRP measurements
  • Determines the total thickness of insulating layers up to 1000 µm
  • No minimum layer thickness required
  • Precise, fast and easy measurement via push button
  • Non-destructive & residue-free measurement
  • without coupling medium, no spade-/rework

Additional Information

Additional Information

N/A Measurement of thin coatings on CFRP material
The ISC1000 is a high-performance device for thickness measurement of coatings. It is used in process control through to final quality inspection. Its innovative technology based on microwaves allows the ISC1000 to measure the total layer thickness of insulating materials on CFRP and metal substrates in a non-destructive way without a coupling medium. The measurement can be performed on any metallic substrate with the same signal quality regardless of electric and magnetic properties. The ISC1000 is factory-calibrated and can be individually adjusted to the customer’s material (metals, CFRP). The adjustment is done once per material or once for all metals.

Unmatched precision with a large range of features
The ISC1000 measures CFRP substrates and metals with a resolution of 1 µm. In addition to the measurement value display, the ISC1000 offers diverse features such as statistical functions, storage options with USB data export, individual calibration possibilities and configurable, dynamic tilt prevention. The large LCD touch display of the controller indicates the measurement values.

Typical procedure of a coating thickness measurement in 5 different positions
Measure more pieces from more positions in less time compared to conventional destructive gauges. This saves time during measurement, reduces costs for test samples and avoids additional checks.

Measuring numerous industrial surfaces
This process-capable, battery-powered device directly displays the measurement result and provides reliable measurement values even on curved surfaces.