COMPANY HEADER
Request Information
Inspection system for reflecting surfaces

Surface inspection
In many areas, ever-increasing requirements are being placed on the quality and appearance of surfaces. Particularly with reflecting surfaces, faultless, high quality production is expected. The parts are often subjected to manual inspection, which can lead to defects being missed due to tiredness of the inspectors. reflectCONTROL Automation is designed for automatic surface inspection of components whose dimensions require several measuring positions.
Unit of Measure

Specifications

Sensors Model

 N/A RCA-210

Robot

 N/A Kuka Agilus KR 10 R1100 sixx

Weight

 N/A 54 kg

Operating Temperature

 N/A +5 to +40 ºC

Storage Temperature

 N/A -10 to +60 ºC

Relative Air Humidity in Declared Temperature without Condensation

 N/A 10 to 80 %

Approximate Total Weight Including Housing

 N/A 800 kg

Current

N/A 16 mA

Sensors

Sensor Measuring Field

 N/A 210 x 86 mm

Sensor Lateral Resolution

 N/A 65 to 75 µm

Sensor Inspection Rate

 N/A < 2 sec/measuring position

Sensor Approximate Weight

 N/A 7 kg

Robot

Load Capacity

 N/A 10 kg

Maximum Reach

 N/A 1101 mm

Power Supply

Voltage

 N/A 380 V415 V

Frequency

 N/A 50 Hz60 Hz

Features

Features

 N/A
  • Automatic inspection of the entire component in several measuring positions
  • High speed inspection
  • High lateral resolution
  • Cost reduction due to reduced defect slippage compared to visual control

Application

Application

 N/A
  • Automotive industry: attachments such as bumper and interior parts
  • Electronics industry: tablet PCs, display glasses, etc.
  • Generally: high-gloss parts with complex geometries

Additional Information

Additional Information

 N/A The compact sensor outputs a striped pattern on the display. This striped pattern is mirrored over the surface of the measurement object into the sensor cameras. Any defects on the surface will cause deviations from this striped pattern, which are evaluated by software.

Robot-guided measurement
The compact deflectometry sensor, which consists of a monitor for the striped pattern projection, as well as up to two cameras, is guided over the measurement object by a robot. The sensor enables the inspection of objects whose geometry requires several measuring positions. Using the 3D model (CAD), the robot program is created. The robot guides the sensor over the relevant surfaces and inspects the surface. The defects found are evaluated and displayed in the 3D model.

Scope of supply
  • Complete system incl. robot, sensor & evaluation unit, housing
  • Software package for the configuration and evaluation of measurements
  • Customer-specific modifications on request
Free feasibility study
In order to objectively evaluate your measurement task, Micro-Epsilon offers non-binding inspections of your boundary samples.