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Surface inspection and defect recognition
In many areas, ever-increasing requirements are placed on the quality and the appearance of a surface. Particularly with reflecting surfaces, faultless production is expected.
reflectCONTROL Compact is designed specifically for the inspection of shiny surfaces. The system projects a striped pattern onto the measurement object. Defects on the surface cause deviations from the striped pattern, which are recorded by cameras and evaluated by software. The fully integrated system is available in two versions that each provides different measuring fields. The 2D version is used for pure defect recognition on reflecting surfaces.
The 3D version allows for an additional measurement of reflecting surfaces at sub-micrometer accuracies. This device is also used in individual operations (e.g. laboratories) as well as directly in production lines.
Unit of Measure

Version Information

Version

 N/A 2D - Large Measuring Field

Lateral Resolution

 N/A 80 to 100 µm

Approximate Measuring Field Length

 N/A 265 mm

Approximate Measuring Field Width

 N/A 110 mm

Characteristics

Zero Position of the Measurement Object Under the Housing Bottom Edge

 N/A 30 mm

Weight

 N/A < 20 kg

Direct Current (DC) Supply Voltage

 N/A 100 to 230 V

Frequency

 N/A 50 Hz60 Hz

Interfaces

 N/A Digital I/O Ethernet USB VGA

Environment

Operating Temperature

 N/A +5 to +40 ºC

Storage Temperature

 N/A -10 to +60 ºC

Temperature Fluctuations During Operation without Calibration (±)

 N/A 2.5 ºC

Relative Air Humidity in Declared Temperature without Condensation

 N/A 10 to 80 %

Specifications

Outermost Length

 N/A 452 mm

Outermost Width

 N/A 452 mm

Innermost Length

 N/A 416 mm

Innermost Width

 N/A 416 mm

Features

N/A

  • High speed, high resolution measurement on surfaces up to 265 x 110 mm
  • 2 versions for defect recognition or 3D reconstruction
  • Proven technology for offline inspection and integration into processing lines
  • Interfaces:
    USB, VGA, Ethernet, Digital I/O

All-in-One

N/A All components are integrated in a compact device. The housing includes a monitor for the striped pattern protection, as well as two cameras. In order to avoid interferences from ambient light, the measuring field can be darkened on all four sides. The legs are height-adjustable which enables to balance different component heights. This operation is performed via touch screen or mouse and keyboard, which can be connected via USB.
reflectCONTROL Compact can be integrated into production lines. A digital I/O interface enables triggering and alarms. If the device is installed in a difficult-to-access place, an external operating monitor can be connected via VGA.
The pre-installed operating and evaluation software of the 2D version shows surface defects. The 3D version provides a point cloud. The data obtained can be treated in the image processing programs.

Free Test Measurement

N/A In order to objectively appraise your measurement task, Micro-Epsilon offers non-binding inspections of your boundary samples.

Application Examples

N/A

  • Inspection of touchscreens for smartphones and tablets
  • Default detection on car attachments and interior components
  • Measurement of telescope mirrors and lenses